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International Journal of Heat and Mass Transfer· 2026Q1

Porous SiC/NaCl-KCl composite phase change materials with enhanced thermal conductivity via structural inheritance from graphite foam

Ying Liu, Yuanli Bao, Wei Zhang, Jiangang Chen et al.

Short summary

A novel method uses graphite foam to create a porous SiC scaffold, achieving a SiC/NaCl-KCl composite phase change material with 20.34 W/m·K thermal conductivity and 194.0 J·g−1 latent heat.

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Key points

  • A structural inheritance strategy using graphite foam created a porous SiC scaffold with 79.7% porosity and 12.14 MPa compressive strength.
  • The SiC/NaCl-KCl composite phase change material achieved a thermal conductivity of 20.34 W/m·K.
  • The material stored a latent heat of 194.0 J·g−1, retaining 181.2 J·g−1 after 50 thermal cycles.
  • No reaction was observed between the porous SiC scaffold and the molten salt.

AI-generated from the title and abstract; the full text is not read.

Abstract

NaCl-KCl eutectic salts possess high thermal stability, high energy storage density and low cost, representing one of the most promising phase-change thermal storage materials for next-generation concentrated solar power technology. However, its low thermal conductivity and susceptibility to leakage and corrosion hinder practical applications. Herein, employing a structural inheritance strategy based on an adjustable graphite foam (GF) template, a three-dimensional (3D) interconnected porous SiC scaffold is fabricated by reactive melt infiltration (RMI) process for encapsulating NaCl-KCl molten salts. GF templates are completely converted into SiC, with no residual Si or C. The porous SiC retains a compressive strength of 12.14 MPa even when its open porosity reaches 79.7%. The thermal conductivity of the developed porous SiC/NaCl-KCl composite phase change materials (CPCMs) reaches as high as 20.34 W/m·K, along with a latent heat of 194.0 J·g −1 . Additionally, the prepared porous SiC/NaCl-KCl CPCMs exhibit excellent thermal cycling and thermochemical stability. After 50 charge-discharge cycles, the latent heat of CPCMs remains at 181.2 J·g −1 , and no reaction occurred between the porous SiC and the molten salt. This work demonstrates a structural inheritance strategy based on adjustable GF templates for fabricating high-performance porous SiC scaffolds, providing valuable insights for the structural design of high-temperature thermal energy storage materials.

The authors' abstract, as published at the source. International Journal of Heat and Mass Transfer, 2026 · DOI ↗

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Field: Mechanical Engineering

Mechanical EngineeringEngineering